Case Studies
Real-world success stories showcasing how our solutions have transformed
air quality in manufacturing facilities across multiple industries.
Featured Projects
Automotive Assembly Plant - 98% Fume Reduction
CHALLENGE
A major automotive Tier 1 supplier had 24 robotic welding stations generating significant welding fumes. Existing ventilation was inadequate, with worker exposure levels exceeding OSHA PELS..
SOLUTION
We designed a centralized extraction system with individual source capture at each welding cell. The system includes cyclone pre-separation, pulse-jet main filters, and HEPA post-filtration with recirculation.
RESULTS
98% reduction in airborne welding fume
Worker exposure well below OSHA PELS
Energy savings from air recirculation (no heated air loss)
System uptime >99.9% over 3 years
Electronics Manufacturer - Cleanroom Integration
CHALLENGE
A Fortune 500 electronics company needed solder fume extraction integrated into their ISO Class 7 cleanroom production facility without disrupting the controlled environment.
SOLUTION
Custom low-noise, ESD-safe extraction arms with HEPA filtration units designed for cleanroom compatibility. Systems included pressure-balanced intake/exhaust to maintain room pressurization.
RESULTS
Zero impact on cleanroom classification
Solder fume exposure reduced by 95%
ESD events eliminated with grounded system
Noise levels maintained below 55 dB(A)
Metal Fabrication - Multi-Station Welding Extraction
CHALLENGE
A high-volume metal fabrication shop with 8 manual welding stations and 4 grinding stations needed comprehensive extraction but had limited floor space for equipment.
SOLUTION
Compact wall-mounted extraction units with Alsident arms at each station, connected to a central pre-separation system. Modular design allowed phased installation without production downtime.
RESULTS
All 12 stations protected with source capture
Wall-mounted design preserved floor space
Phased installation completed in 3 weekends
Filter costs reduced 60% with pre-separation
Automotive Assembly Plant - 98% Fume Reduction
CHALLENGE
A pharmaceutical manufacturer required containment-grade extraction for potent powder handling during tablet manufacturing. System needed to meet FDA GMP requirements with documented validation.
SOLUTION
Fully validated extraction system with safe-change HEPA filters, continuous pressure monitoring, and complete IQ/OQ/PQ documentation package. Stainless steel construction throughout.
RESULTS
Operator exposure below 1µg/m³ OEL
FDA audit passed with zero observation
Safe-change filters eliminated exposure during maintenance
Validated monitoring with alarm integration
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